Tackle twill uses die-cut fabric letters and numbers stitched onto the garment — the classic look behind varsity jackets and traditional athletic jerseys.
Indy Custom Apparel connects Indianapolis-area customers with independent custom apparel providers. We don't own or operate a print shop — pricing, production and turnaround are set by the provider handling your order. See how it works →
We'd rather tell you upfront where this method doesn't make sense than match you to the wrong provider.
✓ Large team names and numbers on jerseys
✓ Varsity jackets and letterman-style apparel
✓ Bold lettering visible from a distance
✓ Traditional athletic aesthetics
✕ Best suited to letters and numbers, not detailed graphics
✕ Higher cost than printed or vinyl lettering at scale
✕ Heavier and more rigid than a printed alternative
✕ Fewer color and font options than digital methods
For team names, player numbers and varsity-style lettering, tackle twill's dimensional, stitched-on look remains the traditional standard that digital printing hasn't fully replaced — particularly for varsity jackets and premium jerseys.
Tackle twill costs more and offers less design flexibility than printing or HTV, but delivers a classic, durable, dimensional look that many athletic programs specifically want for jerseys and letterman jackets.
Garment type, quantity and design.
Your project matched to a provider suited to tackle twill lettering.
A qualified provider reaches out with pricing.
Proofs and production handled directly by that provider.
No — Indy Custom Apparel is a matching service. We connect you with a qualified Indianapolis-area provider whose equipment fits your project. Production, pricing and turnaround are handled by that provider.
It's best suited to letters, numbers and simple bold shapes — it doesn't render detailed graphics or photo-realistic art the way printing does.
Generally yes — the stitched-on fabric letters hold up well to heavy athletic wear and repeated washing, similar to embroidery's durability advantage.
Free to submit. No obligation until you approve a quote from a matched provider.
